Aluminium Winding Wire

We are reckoned as one of the reputed manufacturers and exporters of a superior range of Aluminium Winding Wire that includes Enamelled Aluminium Wire Round, Fiber Covered Varnish Bonded Rectangular Wire, Bare Aluminium Winding Wire Conductor Round and Enamelled Fiber Covered Varnish Bonded Round Wire. These wires are used in electrical transmission applications due to its superior conductivity and non-corrosive nature. We use best quality aluminum and modern machines to design these wires, as per the standards laid down by regulatory bodies. Our wires are offered to the clients in various thicknesses and lengths to choose from. We offer these wires to pocket friendly prices.

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Bare Aluminium Wire

Price: 260 INR /Kilograms

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Product Details:

Application Transmission and distribution, Earthing, Industrial, Power sector
Cable Capacity Varies by wire gauge
Cable Length As per customer requirement
Color Sliver
Conductor Material Aluminium
Conductor Type Solid or Stranded
Connector Type N/A (bare wire)
Delivery Time 3-4 Days
Diameter Range from 1.5 mm to 12 mm
Frequency (MHz) 50-60 Hz
Function Conducting electricity
Insulation Material None (bare wire)
Length Standard coils or customized lengths
Material SS
Minimum Order Quantity 500
No Of Core Single Core
Price 260 INR
Product Type Bare Aluminium Wire
Rated Current As per size specification
Rated Voltage 1100 V
Size Available in various gauges (e.g., 8 SWG, 10 SWG, etc.)
Supply Ability 1000 Per Day
Temperature -20C to +80C
Unit of Measure Kilograms/Kilograms
Unit of Price Kilograms/Kilograms
Usage Industrial
Voltage Surge Up to 1100V

Bharat Insulation Company (India) Private Limited is a Maharashtra, India-based manufacturer and supplier of premium-quality Bare Aluminium Wire that is primarily used as an electrical conductor due to its higher conductivity. This tensile wire is in high demand among our customers due to its high corrosion resistance and excellent heat dissipation. It is provided with silver galvanized coating that makes it suitable for corrosive as well as non-corrosive environments. Our company is capable to deliver Bare Aluminium Wire with a minimum order quantity of 300 kilograms.

Engineered for Reliability

Strictly adhering to recognized standards such as IS 398, ASTM B 231, and IEC 61089, each bare aluminium wire guarantees dependable performance in demanding industrial environments. Its high resistivity and tensile strength ensure long-term reliability even under voltage surges and mechanical stress.

Tailored for Versatility

Available in various wire gauges, diameters, and lengths-customizable to customer specifications-these wires serve applications including power transmission, distribution, earthing, and other industrial uses. The solid or stranded conductor design enhances adaptability for diverse installation needs.

Manufactured for Endurance

Produced through advanced drawing and annealing processes, the wires exhibit a bright, clean surface and high flexibility. Corrosion resistance and the ability to withstand wide temperature ranges (-20C to +80C) make them ideal for outdoor and harsh conditions.

FAQ's of Bare Aluminium Wire:

Q: How is Bare Aluminium Wire manufactured to meet quality standards?

A: Bare Aluminium Wire is produced using drawing and annealing processes, which refine the aluminium's properties and ensure compliance with standards such as IS 398, ASTM B 231, and IEC 61089. This manufacturing approach yields a wire with a smooth, bright finish and consistent mechanical and electrical characteristics.

Q: What are the key advantages of using Bare Aluminium Wire in industrial applications?

A: This wire offers high electrical conductivity, strong corrosion resistance, and excellent mechanical strength. Its flexibility and range of gauges make it suitable for various applications such as power transmission, distribution, and earthing, supporting reliable performance under diverse operating conditions.

Q: Where can Bare Aluminium Wire be installed and in what forms is it supplied?

A: Bare Aluminium Wire is widely used in transmission lines, power distribution networks, earthing systems, and numerous industrial settings. It is supplied in standard coils, rolls, or large drums and can be provided in custom lengths or gauges according to project requirements.

Q: What is the typical process for selecting the right size and type of Bare Aluminium Wire?

A: Selection depends on the application's current rating, operating voltage (up to 1100V), installation environment, and the desired mechanical properties. Wire gauge, solid or stranded form, and length can be specified based on detailed project or industry needs.

Q: How does Bare Aluminium Wire perform under extreme environmental conditions?

A: Designed with high corrosion resistance and a wide operating temperature range of -20C to +80C, this wire maintains structural and electrical integrity even in challenging or outdoor environments, making it a dependable choice for harsh installations.

Q: When is it necessary to use bare wire as opposed to insulated aluminium conductors?

A: Bare aluminium wire is typically used when insulation is not required, such as overhead transmission lines and earthing, where exposure to the environment necessitates high durability and conductivity. Insulated conductors are chosen for situations demanding additional electrical safety.

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Rectangular Enameled Aluminum Wire

Price: 330 INR /Kilograms

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Product Details:

Application Motors, Transformers, Electromagnetic Coils
Cable Capacity High, according to cross-section area
Cable Length Customizable
Color Reddish Brown (Typical Enamel)
Conductor Material Enameled Aluminum
Conductor Type Solid Rectangular
Connector Type Bare/Stripped Ends
Delivery Time 1 Week
Diameter Width and thickness as specified; rectangular cross-section
Frequency (MHz) Suitable for 50Hz/60Hz Applications
Function Electrical Conduction with Insulation
Insulation Material Enameled
Length Standard rolls of 50m/100m/Custom lengths
Material Aluminium
Minimum Order Quantity 500
No Of Core Single Core
Price 330 INR
Product Type Aluminum Wire
Rated Current Depends on size and application
Rated Voltage 300V-600V (customizable)
Size Customizable Width and Thickness
Supply Ability 1000 Per Day
Temperature Class 130C/155C/180C depending on insulation
Unit of Measure Kilograms/Kilograms
Unit of Price Kilograms/Kilograms
Usage Industrial
Voltage Surge Up to 600V (typical), varies by specification

With the aid of our diligent professionals, we have sustained our position as a remarkable manufacturer, exporter and supplier of premium quality array of Rectangular Enamelled Aluminum Wire. This wire is used for installation in traction motors and transformers. The offered cable in manufactured by our diligent professionals in adherence with international quality standards using supreme quality aluminium and the contemporary technology. To meet the varying demands of our clients, we are providing this Rectangular Enamelled Aluminum Wire in different sizes and thickness at negotiable prices to the clients.

Features:

High conductivity
Enhanced durability
Precise dimensions
Corrosion resistance

Fibre Glass Varnish Bonded, Enamelled Fibre Glass Varnish Bonded Winding Wire / Armature Wire / Magnet Wire made of Aluminium Wire Rectangular

We manufacture Glass Fibre Covered Varnish Bonded or Enamelled Glass Fibre Covered Varnish bonded wires of aluminium in accordance to IEC 69317 and IS 131730 in the size range from up to 150 mm2 in rectangular are produced in H Class and F class with various builds / covering as per the requirements of our customers.

The packing we offer is from 40 Kgs to 500 Kgs.

They find their application in traction motors and transformers.

Rectangular Wires Round Wires
PROPERTY		Type Class	BARE 155 Class	BARE 180 Class	Enamelled 155 Class		Enamelled 180 Class		PROPERTY			Type Class	BARE 155 Class	BARE 180 Class
STANDARD		IS:13730	Part 32	Part 31	Part 32		Part 31		STANDARD			IS:4685	Part I	Part I
		IEC - 60317	Part 32	Part 31	Part 32		Part 31		COVERING			Double	Double	Double
SIZE		mm	2.5 mm T	2.5 mm T	2.5 mm T		2.5 mm T		ELONGATION (%)			IS - Min	25	25
COVERING		Double	Grade G2	Grade G2	Grade 2 G2		Grade 2 G2					BIC Value	30	30
ELONGATION (%)		IS/IEC - Min.	25	32	32		32		FLEXIBILITY (NO CRACK)			IS	10 X d	10 X d
		BIC Value	32	40	40		40					BIC Value	6 X d	6 X d
SPRINGNESS (DEG.)		IS/IEC - Max.	5.0	5.5	5.5		5.5		HEAT SHOCK 48 HRS. UNBENT			IS	175 Deg. C	200 Deg. C
		BIC Value	3.5	4.0	4.5		4.5					BIC Value	200 Deg. C	220 Deg. C
FLEXIBILITY (NO CRACK)		IS/IEC	10 x w/T	10 x w/T	10 x w/T		10 x w/T		TACKINESS 65 DEG. C - 5 MIN			IS	No Tacky	No Tacky
		BIC Value	7 x w/T	7 x w/T	7 x w/T		7 x w/T					BIC Value	No Tacky	No Tacky
ADHERENCE (10% PREST.)		IS/IEC - Max.	10% Str-No Crack	10% Str-No Crack	10% Str-No Crack		10% Str-No Crack		BDV (V)			IS - Min	450	450
		BIC Value	15% Str-No Crack	15% Str-No Crack	15% Str-No Crack		15% Str-No Crack					BIC Value	750	750
BDV (V)		Max.	560	560	2000		2000		RANGE (mm)				3.0 to 8.0	3.0 to 8.0
		IS/IEC - Min.	800	900	3200		3200
RANGE (mm)		Width	4.0 - 15.0	4.0 - 15.0	4.0 - 15.0		4.0 - 15.0
		Thickness	2.0 - 6.0	2.0 - 6.0	2.0 - 6.0		2.0 - 6.0
Applications			For F class Motors, Transformers, Coils	For H class Motors, Transformers, Coils	For F class Motors, Transformers, Coils		For H class Motors, Transformers, Coils
Increase in Covering Dimension : Fibre Glass Covered Rectangular Wires
Width (mm)			Glass Fibre Bare (mm)						Glass Fibre Enamelled (mm)
			Single Grade G1			Double Grade G2			Single Grade 2 G1		Double Grade 2 G2
Over	Upto		Min.	Max.		Min.		Max.	Min.	Max.	Min.	Max.
-	3.15		0.12	0.20		0.21		0.33	0.24	0.36	0.37	0.51
3.15	6.30		0.14	0.22		0.23		0.37	0.26	0.38	0.39	0.53
6.30	12.50		0.16	0.26		0.27		0.43	0.28	0.42	0.43	0.57
12.50	16.00		0.18	0.30		0.31		0.47	0.30	0.46	0.47	0.63
Fibre Glass Covered Round Wires
Size (mm)			Tolerance			Double covering Overall Dia. Max			Covering Min.		Resistance 0hm / meter at 20 Deg. C
mm			mm			mm			mm		Nom.
3.00			0.030			3.285			0.200		0.0039457
3.15			0.032			3.435			0.200		0.0035789
3.35			0.034			3.690			0.200		0.0031643
3.55			0.036			3.890			0.250		0.0028178
4.00			0.040			4.345			0.250		0.0022194
4.50			0.045			4.845			0.250		0.0017536
5.00			0.050			5.345			0.250		0.0014204
5.50			0.055			5.845			0.250		0.0011739
6.00			0.060			6.345			0.250		0.0009864
6.50			0.065			6.845			0.250		0.0008405
7.00			0.070			7.345			0.300		0.0007247
7.50			0.075			7.845			0.300		0.0006313
8.00			0.080			8.345			0.300		0.0005549

Superior Insulation for Demanding Applications

This enameled aluminum wire guarantees dependable performance in high-stress environments such as motors and transformers. Its advanced enamel coatings provide exceptional electrical insulation, resisting solvents and ensuring long-term durability. Customizable in size, insulation class, and packaging, it meets diverse industrial requirements with ease.

Precision Manufacturing and Quality Assurance

Each spool of wire is produced to rigorous IEC standards, ensuring excellent adhesion, smooth surface finish, and robust mechanical strength. The wires undergo strict quality checks for breakdown voltage, flexibility, and finish, making them highly reliable for coil winding and other precision applications.

FAQ's of Rectangular Enameled Aluminum Wire:

Q: What thermal classes are available for the rectangular enameled aluminum wire?

A: The wire is available in thermal Class B (130C), Class F (155C), and Class H (180C), which are selected based on the required operating temperatures for applications such as motors, transformers, or electromagnetic coils.

Q: How is the wire manufactured to ensure high insulation and mechanical strength?

A: The wire features aluminum conductors coated with high-grade enamels like polyester, polyesterimide, or polyurethane. Strict adherence to IEC standards ensures excellent adhesion, high breakdown voltage (up to 2.5 kV), strong resistance to solvents, and robust mechanical strength suitable for coil winding.

Q: Where can rectangular enameled aluminum wire be used?

A: It is widely used in industrial applications such as motors, transformers, electromagnetic coils, and electrical appliances that require reliable conduction and robust insulation at rated voltages between 300V and 600V.

Q: When should I select a specific enamel type or insulation class?

A: Choose the enamel type and insulation class based on your equipment's operational environment and required temperature tolerance. For high-heat or harsh chemical environments, specialty coatings or higher thermal class (F or H) wires are advisable.

Q: What are the packaging and customization options for this wire?

A: The wire can be supplied on plastic spools, wooden reels, or in custom packaging as per requirement. Lengths, width, thickness, and insulation color (typically reddish brown) are all customizable to suit different industrial specifications.

Q: How does this product benefit coil winding and other industrial processes?

A: Thanks to its smooth, glossy, and defect-free surface, this wire facilitates efficient coil winding, reduces abrasion, and improves electrical performance while minimizing maintenance due to superior durability and insulation properties.